Prudence ConsultingPrudence Consulting

    One ERP Platform for Every Stage of Steel Manufacturing on Microsoft Dynamics 365

    Purpose built for Rolling Mills, Coil Processing, Slitting, Cut to Length (CTL), Pipe & Tube Manufacturing, Bar Production, and Fabrication helping steel manufacturers improve inventory accuracy, production visibility, Heat Number traceability and shop floor efficiency on Microsoft Dynamics 365.

    • Designed for Complete Steel Value Chain
    • Heat Wise Costing & Yield Optimization
    • AI-Based Scrap, Recovery & Margin Analytics
    • Mobile Based Shop Floor Accelerator (MB Accelerator)

    See the Complete Steel Workflow

    Follow every stage from sales order and production through coil traceability, dispatch, finance, and business intelligence.

    Discover NavSteel

    NavSteel is an advanced Steel Industry ERP platform that connects your entire steel manufacturing lifecycle from scrap yard to finished goods dispatch on a single intelligent system powered by Microsoft Dynamics 365 Business Central. It eliminates disconnected spreadsheets, manual shop floor reporting, inaccurate costing, scrap leakage, and production blind spots.

    Microsoft 365 | Power BI | Teams | Azure | IoT Sensors | Weighbridge | Barcode | RFID
    Microsoft Dynamics 365Microsoft Dynamics 365
    SAP HANASAP HANA
    Oracle ERPOracle ERP
    Zoho Books & InventoryZoho Books & Inventory

    Steel Industry Challenges We Solve

    From scrap yard to dispatch, eliminate inefficiencies and gain full control.

    Scrap & Raw Material Segregation

    ⚠ Pain Points

    • Poor scrap segregation
    • No visibility on scrap grade wise inventory
    • Scrap leakage & pilferage
    • Inaccurate scrap consumption

    ✓ Solution

    • Scrap grade wise tracking
    • Yard management with barcode/RFID
    • AI-based scrap consumption vs recovery analysis
    • Real time stock reconciliation

    Melt Shop & Furnace Operations

    ⚠ Pain Points

    • No heat wise costing
    • Uncontrolled alloy consumption
    • Yield loss & recovery gaps
    • Delayed production reporting

    ✓ Solution

    • Heat number tracking
    • Raw material vs output variance monitoring
    • Alloy consumption control
    • Live furnace dashboard
    • AI-based yield optimization

    Billet Casting & Rolling Mills

    ⚠ Pain Points

    • Production planning inefficiencies
    • Size wise cost calculation difficulty
    • Machine downtime visibility issues
    • WIP tracking challenges

    ✓ Solution

    • Production order planning
    • Size & grade based costing
    • Downtime & OEE monitoring
    • Real time rolling output tracking

    Bright Bar & Slitting Units

    ⚠ Pain Points

    • Bundle tracking complexity
    • Customer specific size control
    • Job work reconciliation
    • Margin leakage

    ✓ Solution

    • Bundle / Coil traceability
    • Customer grade compliance
    • Job work inward/outward tracking
    • Contribution margin by order

    Fabrication & Valve Manufacturing

    ⚠ Pain Points

    • Multi level BOM complexity
    • Project based costing
    • Quality compliance
    • Component traceability

    ✓ Solution

    • Multi level BOM & routing
    • Project based production tracking
    • QC checkpoints
    • Serialized component tracking

    Job Work Management

    ⚠ Pain Points

    • Material sent to vendor not tracked properly
    • Delay in job work reconciliation
    • Cost escalation unnoticed

    ✓ Solution

    • Complete job work lifecycle management
    • Subcontracting automation
    • Material consumption vs receipt validation
    • Vendor performance tracking

    Plant & Maintenance

    ⚠ Pain Points

    • Unexpected machine breakdown
    • High downtime
    • Reactive maintenance approach
    • No maintenance cost visibility

    ✓ Solution

    • Preventive maintenance scheduling
    • Breakdown tracking
    • Maintenance cost center mapping
    • Machine wise cost analysis
    • Spare parts inventory control

    Why Steel Manufacturers Choose Prudence

    99% Inventory Accuracy

    Real Time Production Visibility

    Heat Number Traceability

    Parent Child Coil Genealogy

    Mobile Shop Floor

    Automated MTC

    Barcode Scanning

    Weighbridge Integration

    Multi Plant Management

    Power BI Dashboards

    Higher YieldReduced Scrap LossAccurate CostingControlled Job WorkLower DowntimeImproved Margins

    Our Steel ERP Implementation Methodology

    1

    Complete Steel Value Chain Study

    2

    Scrap & Heat Cost Blueprint

    3

    Production & Maintenance Configuration

    4

    MB Accelerator Deployment

    5

    Integration (Weighbridge, Machines, Finance)

    6

    Parallel Run & Cost Validation

    7

    Go-Live with Plant Level Support

    8

    Continuous AI Dashboard Optimization

    Why Microsoft Dynamics 365 Business Central?

    Purpose built on Microsoft Dynamics 365 to deliver scalability, traceability and operational excellence.

    Cloud & On-Premise

    Flexible deployment options.

    Enterprise Security

    Audit trails and role-based access.

    Seamless Microsoft Ecosystem Integration

    Teams, Azure, M365 integration.

    Embedded Analytics with Microsoft Power BI

    Real-time dashboards and KPIs.

    Multi-Plant & Multi-Company Consolidation

    Centralized reporting across plants.

    Lower Total Cost of Ownership

    Cost-effective scalable architecture.

    How We Drive Efficiency, Growth & Profitability with Steel Core ERP

    NavSteel Dashboard

    Flexible Delivery Models

    Choose the engagement model that best fits your project scope, timeline, and budget.

    Steel ERP Digital Roadmap Consulting

    AS-IS mapping, GAP analysis, Cost improvement model, Phase wise transformation roadmap.

    Fixed Scope Implementation

    Standard steel modules, Defined rollout timeline.

    Time & Material Model

    Configurations, Customizations, Integrations, Advanced analytics.

    Offshore + Onsite Hybrid

    Plant workshops, Remote configuration, Ongoing support.

    Ready to Digitize and Optimize Your Steel Manufacturing Operations?

    Unlock controlled scrap, optimized yield, accurate costing and AI driven decision making with NavSteel.

    Frequently Asked Questions

    APAC

    Prudence Technology Ltd.

    104, 1st Floor, SSR Corporate Park, 13/6, Mathura Road, Sector-27B, Faridabad-121003, Haryana

    Europe

    Prudence Technology Ltd.

    #20, Rosecroft Walk, Pinner Middlesex, HA5 1LL, UK

    Get Your Free ERP Consultation

    Tell us about your requirement and our experts will get back with a tailored ERP roadmap.

    Prudence Consulting

    ERP Excellence