
Introduction
Steel Customer & Sales Management ERP
Built to manage complex steel orders, not simple SKUs, a modern Steel plant ERP software helps manufacturers handle real-world steel sales challenges.
- Support for complex order configurations (Grade, thickness, width, length, coating, heat number)
- Customer-wise and order-wise technical specifications
- Customer-specific pricing and alloy surcharge logic
- Freight included/excluded pricing
- Credit limit and payment term management
- Delivery scheduling with partial shipments
- Order change tracking with full audit trail
- Quotation-to-dispatch visibility through a centralized order management system for steel industry
- After-sales service, complaints, and rejection tracking
Steel Inventory Management & Traceability ERP
Inventory in steel is about weight, heat, and location accuracy. A robust raw material tracking steel ERP ensures zero mismatch and full visibility.
- Weight-based inventory (theoretical vs actual)
- Multiple units of measure (MT, KG, Nos, Meters)
- Heat/batch/lot tracking
- Coil, slab, billet, and plate management
- Parent coil to child item traceability
- Balance coil handling
- QR-code-based backward traceability
- ISO and audit-ready traceability using Heat Traceability ERP for Steel Industry
- Heat-wise, location-wise, and aging-wise stock visibility
Steel Pricing, Yield & Scrap Control
This is where most steel manufacturers lose margin. An intelligent Steel plant ERP software helps protect profitability.
- Price per MT with conversion loss handling
- Input-output reconciliation
- Scrap segregation and accounting
- Process-wise scrap tracking
- Yield percentage analysis by product and customer
- Dispatch tolerance handling
- Auto variance posting
Steel Production & Job Work Management ERP
Designed for rolling mills and steel processing plants, a powerful rolling mill management system ensures smooth execution from planning to dispatch.
- Customer order-specific production planning
- Rolling, cutting, slitting, and finishing tracking
- Cut-to-length processing
- Job work challans
- Job work material outward and inward
- Scrap returned from job workers
- Shift-wise and stage-wise production capture
- SCADA integration (optional)
Steel Quality Management & Compliance
Quality is critical in steel manufacturing, and compliance-ready ERP ensures complete control.
- QC parameter entry with pass/fail results
- Heat-linked quality inspection records
- Photo uploads for quality checks
- Mill Test Certificates (MTC)
- Heat certificates and test reports
- Rejection tracking with root cause analysis
- Customer and statutory compliance support
Plant & Maintenance ERP for Steel Plants
Integrated maintenance management improves uptime and cost control across steel plants.
- Asset hierarchy (Plant → Area → Line → Equipment → Sub-equipment)
- Equipment lifecycle management
- Asset criticality classification (A / B / C)
- Preventive maintenance (time-based, usage-based, condition-based)
- Breakdown notifications and work requests
- Work order management
- Shutdown and turnaround maintenance
Ready to turn operational efficiency into higher profits?
Reach out to us today.
Website: www.consultingprudence.com
Mail: paul.young@prudencesoftech.com
Call: +91-8789573094